Company Overview
Syngene International Limited is a global, innovation-driven organization offering integrated scientific services across pharmaceuticals, biotechnology, nutrition, animal health, consumer goods, and specialty chemicals. Established in 1993, Syngene works with leading global clients and operates world-class research and manufacturing facilities. The company promotes a strong culture of safety, quality, integrity, and continuous improvement.
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Job Details
Job Title
• Lead Maintenance Engineer (EAM – HYD)
Job Location
• Hyderabad / Secunderabad, Telangana
• Kolthur – Shamirpet, Medchal District (500078)
Department
• Engineering & Maintenance
Role Level
• Thought Leader
• Mid–Senior Level
• Full-Time Employment
Job Purpose
• Lead and manage Enterprise Asset Management (EAM) activities
• Oversee engineering and maintenance operations for manufacturing and development facilities
• Ensure asset reliability, safety, compliance, and operational excellence across Hyderabad locations
Key Responsibilities
Safety, Quality & Compliance
• Ensure strict adherence to EHS, safety, and quality standards
• Drive a strong EHS culture across engineering and maintenance teams
• Monitor and review safety metrics and ensure zero-incident targets
• Ensure completion of mandatory safety, data integrity, and compliance trainings
• Maintain full compliance with QMS, regulatory, and statutory requirements
Engineering & Maintenance Leadership
• Lead engineering and maintenance teams for facilities, utilities, and discovery chemistry projects
• Accountable for upkeep, upgrades, and continuous improvements of utilities, equipment, electricals, and instrumentation
• Ensure SOPs, validation protocols, preventive maintenance, and calibration schedules are followed
• Deliver maintenance SLAs with high safety and quality standards
Asset & Reliability Management
• Manage full asset lifecycle using Enterprise Asset Management (EAM) and SAP PM modules
• Implement Asset Integrity, Reliability & Process Safety Management (PSM) standards
• Drive equipment effectiveness and best-in-class maintenance practices
• Oversee asset installation, operation, maintenance, and retirement
Budgeting, Audits & Vendor Management
• Prepare monthly MIS, OPEX and CAPEX budgets for engineering utilities
• Support successful audits and client inspections
• Develop vendors and coordinate with strategic sourcing teams
• Approve purchase orders for major equipment, spares, and consumables
• Promote cost-effective procurement and engineering practices
Energy & Operational Excellence
• Analyze daily energy and utility reports
• Optimize energy consumption and operating costs
• Apply Lean Six Sigma principles for efficiency improvements
Team & Stakeholder Management
• Build, mentor, and motivate engineering teams
• Coordinate with HR on recruitment, performance appraisal, and manpower planning
• Collaborate across departments and influence stakeholders at all levels
Educational Qualification
• BE / BTech / Diploma in:
– Mechanical Engineering
– Electrical Engineering
– Instrumentation Engineering
Technical & Functional Skills
• Strong knowledge of Engineering Maintenance & Asset Management
• Experience in Clean Utilities, MEP systems, and cleanroom facilities
• Understanding of Pharma / Biotech manufacturing environments
• Proficient in MS Excel (data analysis) and MS PowerPoint
• Exposure to project management and bioprocess operations preferred
• Sound knowledge of EHS & EHSS practices
Behavioral & Soft Skills
• Excellent written and verbal English communication
• Strong leadership and collaboration skills
• Growth mindset with a positive, solution-oriented approach
• Ability to influence across hierarchies and teams
Industry & Function
• Industry: Pharmaceutical Manufacturing
• Job Function: Engineering & Information Technology
Equal Opportunity Employer
Syngene International Limited is an equal opportunity employer and promotes diversity and inclusion across its workforce. Reasonable accommodations are provided for qualified individuals with disabilities as per applicable laws.
How to Apply (Official Link Only)
Apply directly through the official LinkedIn job posting:
🔗 https://www.linkedin.com/jobs/view/4332553835/
Official Application Details
Candidates can apply for the Lead Maintenance Engineer (EAM) position through the official Syngene careers portal: Apply Now
🔗 Syngene Careers – Lead Maintenance Engineer (EAM), Hyderabad
📌 Job ID: 140408723
(Use this Job ID on the Syngene careers website if the direct link is unavailable.)
📍 Job Location:
Kolthur, Shamirpet – Medchal District
Hyderabad Facility, Telangana, India
⚠️ Syngene does not charge any fees for recruitment. Avoid third-party agents.
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Join our official WhatsApp & Telegram channels for daily construction and engineering job updates.
Disclaimer
This job post is shared for career information purposes only. Candidates should verify details and apply through official channels.
Lead Maintenance Engineer (EAM) – Interview Questions & Answers
1. What is the primary responsibility of a Lead Maintenance Engineer (EAM)?
Answer:
The primary responsibility is to manage the complete asset lifecycle using Enterprise Asset Management systems, ensure reliable operation of facilities and utilities, maintain safety and compliance, and lead engineering teams to deliver uninterrupted operations.
2. What is Enterprise Asset Management (EAM)?
Answer:
EAM is a structured approach to managing physical assets from installation to retirement, covering preventive maintenance, reliability, compliance, cost control, and performance optimization.
3. How is EAM important in a pharma manufacturing environment?
Answer:
In pharma manufacturing, EAM ensures equipment reliability, regulatory compliance, data integrity, audit readiness, and uninterrupted production while maintaining high safety and quality standards.
4. What experience do you have with SAP PM or similar systems?
Answer:
I have experience using SAP PM for asset tracking, preventive maintenance scheduling, breakdown management, calibration records, spare management, and maintenance reporting.
5. What are clean utilities, and why are they critical?
Answer:
Clean utilities include purified water, WFI, clean steam, compressed air, HVAC, and gases. They are critical to maintain product quality, contamination control, and regulatory compliance.
6. How do you ensure compliance with EHS requirements?
Answer:
By enforcing SOPs, conducting regular safety audits, reviewing safety metrics, ensuring mandatory trainings, and promoting a strong EHS culture across teams.
7. What is preventive maintenance, and why is it important?
Answer:
Preventive maintenance involves scheduled inspections and servicing to prevent failures, improve equipment life, and reduce downtime and operational risk.
8. How do you manage regulatory and audit requirements?
Answer:
By maintaining validated systems, complete documentation, calibration records, SOP adherence, and ensuring audit readiness through regular internal reviews.
9. What is asset reliability, and how do you improve it?
Answer:
Asset reliability is the ability of equipment to perform consistently. It is improved through root cause analysis, preventive strategies, condition monitoring, and continuous improvement.
10. How do you manage OPEX and CAPEX for engineering?
Answer:
By budgeting accurately, monitoring costs, prioritizing critical assets, evaluating ROI for CAPEX, and optimizing energy and maintenance expenses.
11. What is your role during client and regulatory audits?
Answer:
To present engineering compliance, explain maintenance systems, demonstrate asset reliability, address observations, and support audit closure actions.
12. How do you ensure calibration compliance?
Answer:
By following approved calibration schedules, maintaining traceable records, ensuring timely execution, and addressing deviations immediately.
13. What experience do you have with energy optimization?
Answer:
I analyze energy consumption reports, identify inefficiencies, and implement optimization measures using lean and energy-efficient practices.
14. How do you lead and motivate engineering teams?
Answer:
By setting clear goals, ensuring safety-first culture, providing guidance, recognizing performance, and encouraging continuous learning.
15. What is Process Safety Management (PSM)?
Answer:
PSM focuses on preventing incidents related to hazardous processes by managing risks through engineering controls, procedures, training, and asset integrity.
16. How do you handle equipment breakdowns?
Answer:
By ensuring quick response, root cause analysis, corrective actions, and preventive measures to avoid recurrence.
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17. What is your approach to vendor management?
Answer:
By selecting qualified vendors, monitoring performance, ensuring compliance, and maintaining strong coordination for spares and services.
18. How do you ensure data integrity in maintenance systems?
Answer:
By following approved procedures, controlled access, accurate documentation, and regular system audits.
19. What KPIs are important in maintenance engineering?
Answer:
MTBF, MTTR, preventive maintenance compliance, energy consumption, audit observations, and safety metrics.
20. Why do you want to work at Syngene?
Answer:
Syngene offers a strong engineering culture, global exposure, innovation-driven projects, and an environment focused on safety, quality, and continuous improvement.